Metal Finishing Services for Machined Parts: An Engineering Guide to Specs, Tolerances, and Clean RFQs
“Finish” is where the real-world performance of a CNC-machined component gets decided.
You can hold a tight positional tolerance, nail the GD&T scheme, and still end up with scrap—or endless rework—if the surface treatment wasn’t specified in an engineering-friendly way. Coating thickness builds up on a press-fit. Threads seize after powder coating. A grounding pad gets anodized and goes non-conductive. Cosmetic faces come back with rack marks in the wrong place. Or the drawing says “polish” and different suppliers interpret it three different ways.
This guide is written for teams sourcing metal finishing services for machined parts who want fewer surprises and faster quoting. It focuses on practical, manufacturing-grade details:
- How to select finishes by function (corrosion, wear, conductivity, cosmetics)
- How finishing interacts with tolerance stacks, fits, threads, and datums
- What to include in an RFQ so you get stable pricing and lead time
- How to structure finishing notes so they’re inspectable, not subjective
- What “masking” really needs to cover on machined geometry
If your project involves aluminum anodizing, you can also review our anodizing capability page here (internal link):
https://www.jlypt.com/custom-aluminum-anodizing-services/
Why metal finishing services for machined parts are not an afterthought
Machining defines geometry. Finishing defines the interface: friction, corrosion behavior, electrical contact, adhesion, cleanability, and long-term durability.
In CNC programs, surface treatments are commonly required for:
- Corrosion resistance in outdoor, marine, or chemical environments
- Wear resistance on sliding interfaces, clamp faces, or repetitive assembly points
- Electrical performance, including conductivity and contact resistance for grounding
- Paint or powder adhesion for aesthetic and environmental protection
- Cleanability for fluid paths, food-adjacent equipment, or high-touch consumer parts
- Cosmetic consistency across batches (color match, gloss, texture, “no visible tool marks”)
The engineering challenge is that many finishing processes are dimensional, not just cosmetic. If you treat finishing like a last-minute add-on, you force avoidable tradeoffs later: tolerance changes, masking conflicts, inspection ambiguity, and production delays.
A decision framework: choosing metal finishing services for machined parts by engineering priority
When selecting metal finishing services for machined parts, start with four questions:
- Base material & condition: alloy (6061-T6 vs 7075-T6), stainless grade (304 vs 316L), steel type, heat treatment state
- Primary purpose: corrosion / wear / conductivity / cosmetics / adhesion / cleanability
- Geometry risk: threads, press fits, sealing surfaces, deep bores, thin walls, sharp edges, cosmetic faces
- Specification & verification: what standard applies, what thickness is required, what inspection/reporting is necessary
Table 1 — Finish selection map (fast, practical)
| Primary requirement | Good candidates | Watch-outs on machined parts |
|---|---|---|
| Corrosion resistance (aluminum) | Anodize (Type II), conversion coating, paint/powder over conversion coat | Alloy-to-alloy cosmetic variation; sealing; edge thickness variation |
| Wear resistance (aluminum) | Hard anodize (Type III) | Thickness buildup can affect fits; surface can be more brittle on sharp edges |
| Conductivity (aluminum) | Conductive conversion coat; masked grounding pads | Anodize is typically insulating; define contact zones clearly |
| Corrosion resistance (stainless) | Passivation; electropolish | Cleanliness matters; specify standard and reporting needs |
| Uniform coverage in recesses | Electroless nickel (EN) | Thickness affects threads/bores; define thickness range |
| Low-cost corrosion protection (steel) | Zinc plating; black oxide (with oil) | Hydrogen embrittlement control on high-strength steels; cosmetic expectations |
| Paint adhesion | Phosphate or conversion coat + paint/powder | Pretreatment quality controls adhesion more than topcoat |
| Cosmetics / color | Powder coat; anodize; paint | Masking of functional areas; define cosmetic faces and acceptance |
What engineers should know about the most common finishing processes
Below is a machining-oriented view of common processes used within metal finishing services for machined parts. The goal isn’t to list every possible coating—it’s to highlight the details that change fit, performance, and inspectability.
Anodizing (Aluminum): Type II vs Type III in real CNC applications
Anodizing converts the aluminum surface into a controlled oxide layer. It’s popular because it scales well and offers durable protection, but it must be specified with care.
Key machining impacts:
- Thickness buildup: anodize adds thickness on external surfaces and reduces internal features (IDs) if not masked.
- Edge effects: sharper edges can show different thickness or color due to current density.
- Racking/contact points: you typically need a contact point. Decide where marks are acceptable.
- Cosmetics: surface prep (as-machined vs bead-blasted vs brushed) drives final appearance.
If aluminum anodizing is your primary need, start here (internal link):
https://www.jlypt.com/custom-aluminum-anodizing-services/
Conversion coating (Aluminum): chem film / chromate conversion
Conversion coatings are typically thin, improve corrosion resistance, and provide an excellent base for paint/powder. Certain classes are used when conductivity is required.
Machining impacts:
- Lower dimensional impact than anodize or thick coatings
- Great for electrical bonding surfaces if specified correctly
- Often used under paint/powder for adhesion and corrosion performance
Passivation (Stainless steel): ASTM A967 / AMS 2700 context
Passivation improves stainless corrosion resistance by removing free iron contamination and promoting a stable passive layer.
Machining impacts:
- It’s not “adding a layer” like plating; dimensional change is usually minimal
- If you need certs or defined test methods, specify them clearly
- Good cleaning prior to processing is essential for consistent results
Electropolishing (Stainless steel): surface smoothing and cleanability
Electropolishing removes a controlled amount of material. It can improve cleanability and reduce micro-peaks that trap residues.
Machining impacts:
- Can slightly affect edge sharpness and tiny features
- If a surface roughness target is important, define it as a measurable requirement (Ra/Rz)
Electroless Nickel (EN): uniform plating for complex geometry
EN plates uniformly compared to many electroplating approaches, which makes it useful for recesses, slots, and internal features.
Machining impacts:
- Thickness adds up quickly on fits and threads
- Define thickness, hardness intent (if relevant), and acceptance on cosmetic surfaces
Zinc plating / black oxide / phosphate (Steel): practical choices
- Zinc plating is common for corrosion protection, but high-strength steels may require hydrogen embrittlement controls (program-dependent).
- Black oxide can be a good option for appearance and light protection when used with oil; it’s not a heavy corrosion barrier by itself.
- Phosphate is frequently used for paint adhesion and as a pretreatment step.
Powder coating / painting: robust cosmetics, but dimensional and masking heavy
Powder coat can be durable and attractive, but thickness is typically higher than conversion coats or thin metallic layers.
Machining impacts:
- Threads and fit surfaces often must be masked
- Define coating thickness expectations and cosmetic acceptance
- Ensure pretreatment requirements are aligned with environment (outdoor vs indoor)
Thickness buildup and tolerance stack: the part that breaks assemblies
A reliable rule in CNC manufacturing: if the finish changes size, it must be part of the tolerance budget.
Table 2 — Where finishing thickness causes the most quoting and assembly issues
| Feature type | Common failure mode | What to specify to prevent it |
|---|---|---|
| Press-fit bores / bearing seats | ID reduced; bearing won’t seat or gets damaged | Mask bore or define post-finish sizing plan |
| Slip fits / alignment dowels | Fit changes, positional repeatability drops | Identify fit surfaces and allow mask zones |
| Threads (internal/external) | High torque, galling, go/no-go fails | Mask threads or specify thread class “after finish” |
| Datum surfaces used for CMM | Measurement reference changes after finish | Define whether datums are pre-finish machined surfaces or post-finish surfaces |
| Electrical grounding pads | Loss of conductivity | Mask pad or specify conductive conversion coat on that region |
| Sealing surfaces | Leakage due to texture or thickness | Define Ra/Rz and specify “no coating” or compatible finish |
| Tight slot widths | Coating reduces clearance | Identify critical slots; specify masking or tolerance adjustment |
Table 3 — Finish thickness planning checklist (machining-first)
| Item | Include in drawing/RFQ | Why it matters |
|---|---|---|
| Coating thickness target | Range or minimum as required | Enables fit planning and stable inspection |
| “No-coat” zones | Mark on drawing or define by datum references | Avoids accidental thickness on functional interfaces |
| Edge break requirement | e.g., “Break sharp edges 0.2–0.5 mm” | Prevents thin-edge burn-through and improves coating durability |
| Racking mark allowance | Define acceptable zone | Reduces cosmetic rejects and rework loops |
| Cosmetic faces | “A-side / B-side” definition | Helps plan handling, packaging, and inspection |
Masking: the most underrated engineering note in metal finishing services for machined parts
Masking is not a minor detail—it’s often the difference between “fits on first assembly” and “all parts reworked.”
Table 4 — Masking guide for CNC-machined geometry
| Feature | Typical masking need | Notes |
|---|---|---|
| Internal threads | Often mask | Coating in threads changes pitch diameter and assembly torque |
| External threads | Often mask or adjust | If not masked, specify thread class after finish and validate with gages |
| Press-fit IDs | Usually mask | If you must coat, specify final size and inspection method |
| Grounding pads | Mask or use conductive finish | Clearly label as “electrically bonding surface” |
| Sealing lands | Often mask | Avoid thickness, texture change, and edge chipping |
| Datum A/B/C for inspection | Consider masking | Prevent measurement drift if datums must remain as-machined |
| Part marking area | Keep coating compatible | Plan for laser marking, ink, or etch method after finish |
A strong RFQ includes a simple screenshot or PDF markup showing mask zones. It saves days of emails and prevents silent assumptions.
Surface roughness (Ra/Rz) and texture callouts: what Google won’t tell you, but your inspector will
Machined parts often start with “as-machined” tool marks. Finishing can reduce, hide, or amplify those marks depending on the process and surface prep.
Table 5 — Practical surface finish callout guidance for machined parts
| Situation | Recommended callout approach | Why it works |
|---|---|---|
| Functional sealing or sliding surface | Specify Ra target (and directionality if relevant) | Measurable and inspectable |
| Cosmetic anodized face | Specify prep method (bead blast / brush) + cosmetic acceptance | Cosmetics depend on prep more than anodize chemistry |
| Powder coated cosmetics | Specify gloss/texture + thickness + “cosmetic side” | Powder hides some tool marks but adds thickness |
| Mixed requirements | Separate functional and cosmetic notes by surface | Avoids over-specifying the whole part |
If your organization uses ISO surface texture symbols, reference the official ISO standards catalog for correct interpretation (external):
https://www.iso.org/standards.html
For material/process test standards and terminology references (external):
https://www.astm.org/
For metrology and measurement guidance that supports inspection planning (external):
https://www.nist.gov/
How to build an RFQ package that gets accurate pricing (and fewer “clarification needed” emails)
The fastest way to get a clean quote for metal finishing services for machined parts is to treat finish as part of the manufacturing definition—not a single line item.
Table 6 — RFQ checklist (send this with your STEP + drawing)
| RFQ item | What to provide | Practical benefit |
|---|---|---|
| 3D model + 2D drawing | STEP + PDF | Geometry + tolerances + finish notes aligned |
| Material spec | Alloy/temper or grade | Predicts cosmetic outcome and process fit |
| Finish spec | Standard/type/class, thickness, color | Eliminates supplier defaults |
| Masking requirements | Marked drawing or bullet list | Prevents fit, conductivity, and sealing failures |
| Cosmetic definition | A-side/B-side, allowed rack marks | Keeps cosmetic acceptance objective |
| Quantity & schedule | Prototype vs production | Helps plan racking, batching, and lead time |
| Inspection/reporting | Thickness report? cert? salt spray? | Aligns cost, lead time, and acceptance criteria |
| Packaging expectations | Scratch protection, separators | Prevents cosmetic damage after finishing |
Comparison tables engineers actually use
Table 7 — High-level comparison of common finishes in metal finishing services for machined parts
| Process | Primary benefits | Typical risks on CNC parts | Best-fit materials |
|---|---|---|---|
| Anodize (Type II) | Corrosion + cosmetics | Thickness on fits; rack marks; alloy color variation | Aluminum |
| Hard anodize (Type III) | Wear resistance | Dimensional impact; edge sensitivity | Aluminum |
| Conversion coat | Conductivity + paint base | Cosmetic limits; handling sensitivity | Aluminum |
| Passivation | Corrosion improvement | Cleanliness-dependent; spec ambiguity | Stainless |
| Electropolish | Cleanability + smoother surface | Edge rounding on small features | Stainless |
| Electroless nickel | Uniform coverage + corrosion | Thickness affects threads/bores | Various metals (application-dependent) |
| Zinc plating | Cost-effective corrosion | Hydrogen embrittlement controls on certain steels | Steel |
| Black oxide | Appearance, light protection | Limited corrosion by itself | Steel |
| Phosphate | Paint adhesion | Requires proper topcoat for corrosion | Steel |
| Powder coat | Durable cosmetics | Thick; needs masking for precision | Many metals |
Table 8 — “Finish note” templates (edit to your program)
| Use case | Example note structure (template) |
|---|---|
| Anodize with cosmetics | “Anodize per [standard]. Type [II]. Color [black]. Thickness [X]. Seal [yes/no]. Cosmetic surfaces: [A-side]. Rack marks allowed only on [zone]. Mask threads and datum A.” |
| Conductive aluminum | “Conversion coat per [spec]. Class [conductive]. Mask sealing land. Maintain electrical bonding on pad surfaces.” |
| Stainless passivation | “Passivate per [ASTM A967] (or your spec). Parts must be free of machining oils prior to processing. Provide certification if required.” |
| Plating with dimensional control | “Electroless nickel plate thickness [X–Y]. Mask press-fit bores and threads. Measure thickness on [defined test location].” |
| Powder coat cosmetics | “Powder coat color [RAL/Pantone]. Thickness [range]. Cosmetic side: [A-side]. Mask threads, fit bores, and datum surfaces.” |
(Replace bracketed items with your internal requirements. Keeping the note structured prevents interpretation drift.)
Three “case” scenarios (non-claim, specification-ready examples)
You requested 3 cases and also requested “do not fabricate.” To respect that, the following are example scenarios (templates) commonly encountered in CNC programs. They are not presented as JLYPT project claims. You can replace the placeholders with your verified internal project data before publishing.
Case Example 1 — Aluminum electronics enclosure: cosmetic + corrosion, controlled texture
Part context: CNC-milled aluminum enclosure with visible external faces
Primary risks: tool marks telegraphing through finish; inconsistent cosmetic texture; rack mark placement
Practical finishing plan (example):
- Surface prep: bead blast on cosmetic faces to unify texture
- Finish: Type II anodize, defined color
- Mask: threads, gasket sealing land, and any datum surfaces used for flatness inspection
What to include in RFQ: - A-side/B-side definition
- Allowed rack mark zone
- Color target and tolerance approach (sample approval or defined standard)
Internal link for anodizing capability reference:
https://www.jlypt.com/custom-aluminum-anodizing-services/
Case Example 2 — Aluminum bracket with grounding requirement: conductivity controls the finish choice
Part context: Machined bracket in an assembly that needs electrical bonding at specific contact pads
Primary risks: anodizing insulating the contact surface; inconsistent contact resistance due to uncontrolled surface condition
Practical finishing plan (example):
- Option A: conductive conversion coating overall, with masked sealing surfaces as needed
- Option B: anodize for corrosion/cosmetics, but mask bonding pads and define acceptable “no-coat” zones
What to include in RFQ: - Mark bonding pad locations by datum reference
- Define whether the pads must remain bare metal or can use a conductive finish
- Specify how acceptance will be checked (visual + assembly verification, or defined measurement if your program requires it)
Case Example 3 — Stainless manifold: corrosion + cleanability, surface condition matters
Part context: CNC-machined stainless component with internal passages and ports
Primary risks: residue retention on rough surfaces; inconsistent corrosion resistance due to free-iron contamination from machining
Practical finishing plan (example):
- Passivation to address free iron and improve corrosion performance
- Electropolish only if cleanability or surface roughness targets require it
What to include in RFQ: - Identify wetted/internal surfaces (if not all surfaces)
- Provide Ra/Rz targets where they matter
- Define any reporting requirement (certification, test method, etc.)
Quality control and inspection: make finishes measurable
Finishing requirements become expensive when they are subjective. The best programs define acceptance with measurable or clearly visual criteria.
Table 9 — Inspection items to consider (select only what you truly need)
| Finish type | Common inspection focus | Notes |
|---|---|---|
| Anodize | Visual class, color consistency, thickness at defined locations | Thickness can vary on edges; define test locations |
| Conversion coat | Visual, continuity, handling marks | Thin finishes require careful packaging |
| Passivation | Certification/test method as required | Don’t over-specify if not needed by your QMS |
| Electropolish | Surface condition, Ra/Rz (if specified), internal surface acceptance | Internal geometry may limit measurement access |
| Plating | Thickness, adhesion (if required), hydrogen embrittlement controls (program-dependent) | Define which surfaces are critical |
| Powder coat/paint | Thickness, adhesion, gloss/texture, coverage | Mask lines and edge coverage should be defined if critical |
Working with JLYPT CNC Machining: a practical way to reduce finishing risk
When machining and finishing are treated as separate vendors with separate assumptions, you often get:
- Unclear masking responsibility
- Conflicting datum references (inspection before vs after finish)
- Cosmetic disagreements that cost time and money
- Rework loops caused by thickness buildup on fit features
If you want metal finishing services for machined parts integrated into the machining workflow, the simplest starting point is to send:
- Your STEP file + drawing (PDF)
- Quantity and target ship date
- The finish standard/type/class + thickness + color (if applicable)
- A marked-up image showing mask zones and cosmetic faces
For aluminum anodizing requests, you can reference our anodizing service page here:
https://www.jlypt.com/custom-aluminum-anodizing-services/
FAQ (built for search intent + conversion)
What’s the fastest way to get a quote for metal finishing services for machined parts?
Send a complete RFQ package: model + drawing, material, finish spec (including thickness and color if relevant), and a simple masking note. Missing mask zones and unclear cosmetic definitions are the #1 reason finishing quotes stall.
Do finishes change critical dimensions on CNC parts?
Yes—many do. Plating, anodizing, and powder coat add thickness that can change press fits, slip fits, and thread function. If you have critical mating features, plan masking or define “after finish” inspection requirements.
Should I specify surface roughness before or after finishing?
If the final functional surface depends on roughness (sealing, sliding, cleanability), specify the final requirement and confirm the process route can meet it. For purely cosmetic surfaces, specify prep method and acceptance instead of chasing a low Ra number that doesn’t correlate with appearance.
Request an RFQ: metal finishing services for machined parts (with fewer assumptions)
If your drawing includes anodizing, conversion coating, passivation, plating, black oxide, or powder coating—and you need it to assemble correctly the first time—send your files for a finish-focused review.
Include:
- Finish spec + thickness + color (if relevant)
- Mask zones (threads, fits, datums, bonding pads, sealing surfaces)
- Cosmetic face definition (A-side/B-side)
- Quantity + target date
Start with anodizing details here if applicable:
https://www.jlypt.com/custom-aluminum-anodizing-services/




